Wall reinforcement system and method

ABSTRACT

A reinforcement system for a wall includes a bracket secured to a support disposed above the wall with a plurality of fasteners. A strap is engaged with the bracket and is adhered to the wall for reinforcing the wall.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.12/212,151, filed on Sep. 17, 2008, which claims the benefit of U.S.Provisional Application No. 60/973,299, filed on Sep. 18, 2007. Theentire disclosures of the above-listed applications are incorporatedherein by reference.

FIELD

The present disclosure relates to a system and method for reinforcingstructural elements. In particular, the present disclosure relates to asystem and method for wall reinforcement including an anchor system forcoupling walls and support members.

BACKGROUND

The statements in this section merely provide background informationrelated to the present disclosure and may not constitute prior art.

A variety of walls and other structural elements are known to begenerally capable of supporting residential and light commercialstructures. Over time, however, such walls and structural elements cancrack, tilt, bow, or otherwise deform due to inherent weaknessesattributable to particular structural characteristics thereof.

For example, walls constructed of concrete blocks have excellentcompressive strength to support structures placed upon them. However,these walls are inherently weak with respect to lateral loads and areparticularly susceptible to cracking from water pressure, as the mortarjoints at which these walls are connected are weak in tension and tendto separate relatively easily when subjected to tensile forces.

Deformation, such as cracking, tilting, and bowing, if left untreated,can become progressively greater and eventually facilitate collapse ofan entire structural element with resultant damage to the structuresupported thereon. While several methods are known for treating suchdeformation (e.g., it is known to adhere a carbon fiber material to astructural element, such as described in U.S. Pat. Nos. 6,746,741;6,846,537; and 6,692,595), it would be desirable for a relatively simpleand cost effective system and method for coupling a structural elementto a separate support (e.g., a floor joist or other beam) in order totreat, prevent, or otherwise inhibit deformation of the structuralelement.

SUMMARY

The present disclosure provides a reinforcement system for a structuralelement. The reinforcement system includes a bracket secured to asupport with a plurality of fasteners, a strap engaged with the bracketand disposed on the structural element, an adhesive material disposed onthe structural element for securing the strap to the structural element,and a laminate for covering the assembly.

The present disclosure also includes a method for reinforcing astructural element. The method includes securing a bracket to a supportproximate the structural element, engaging the bracket with a strap,securing the strap to the structural element with an adhesive, andcovering the assembly with a laminate.

Further areas of applicability will become apparent from the descriptionprovided herein. It should be understood that the description andspecific examples are intended for purposes of illustration only and arenot intended to limit the scope of the present disclosure.

DRAWINGS

The drawings described herein are for illustration purposes only and arenot intended to limit the scope of the present disclosure in any way.

FIG. 1 is a perspective view of a reinforcement system according to theprinciples of the present disclosure;

FIGS. 2A-2C illustrate an exemplary wall for use with a reinforcementsystem and method according to the principles of the present disclosure;

FIGS. 3A-3I illustrate exemplary steps for installing a reinforcementsystem and for a reinforcement method according to the principles of thepresent disclosure;

FIGS. 4A-C illustrate a variety of additional exemplary walls for usewith a reinforcement system and method according to the principles ofthe present disclosure; and

FIGS. 5A-H illustrate another set of exemplary steps for installing areinforcement system and for a reinforcement method according to theprinciples of the present disclosure.

DETAILED DESCRIPTION

The following description is merely exemplary in nature and is notintended to limit the present disclosure, application, or uses.

Referring to FIG. 1, a reinforcement system 20 according to theprinciples of the present disclosure is illustrated and described.Reinforcement system 20 includes a bracket 22, fasteners 24, and a strap26. Reinforcement system 20 can also include an adhesive 28 (FIGS.3D-31) and a laminate 30 (FIG. 31).

Bracket 22 is a relatively rigid component and can be made from avariety of materials. By way of non-limiting example, bracket 22 can bemade of 60/61 T-6 aluminum with a 3/16″ structural T hard anodizedcoating. As best shown in FIG. 1, the bracket 22 can include a baseportion 22A having a plurality of apertures 22B and a strap mountingportion 22C extending from the base portion 22A. The strap mountingportion 22C includes an elongated aperture 22D for receiving strap 26therethrough. The strap mounting portion 22C can be angled relative tothe base portion 22A with an angle up to 90°, although an acute angle ispreferred. Fasteners 24 are also relatively rigid components and can bemade from a variety of materials. For example, ⅜″×2″ zinc coatedfasteners with standard threads may be used. Additionally, washers 32may be used with fasteners 24.

Strap 26 is a flexible material with a relatively large tensilestrength. For example, strap 26 can be made of an aramid compositefabric webbing which includes Kevlar® or other materials. Strap 26 caninclude a center portion 40 which is traditional fabric and ends 42, 44which are pre-impregnated with adhesive and pre-cured in order tofacilitate securing of strap 26 to a structural element as described infuller detail herein. Prior to installation, ends 42, 44 can becovered/protected with peels 46, 48. Peels 46, 48 can have a texturedsurface that creates a roughened surface in the adhesive that is curedon ends 42, 44 of strap 26. The roughened surface helps to facilitatebonding with the adhesive.

Referring to FIGS. 2A-2C, reinforcement system 20 can be utilized with ablock wall 60. With particular reference to FIG. 2A, reinforcementsystem 20 is installed proximate the top portion of block wall 60. Asillustrated, reinforcement system 20 may be installed in conjunctionwith carbon fiber wall strengthening assemblies 62 that can be assembledto the wall in the manner described in commonly assigned U.S. Pat. Nos.6,746,741; 6,846,537 and 6,692,595. Furthermore, FIG. 2B illustratesexemplary installation locations 64 for reinforcement system 20 relativeto block wall 60 and that such installation locations 64 can vary.Additionally, FIG. 2C is an exemplary illustration of the preparation ofan installation location 64 before installation of reinforcement system20. In particular, an area 66 of block wall 60 can be made free of paintand smoothed, such as by a grinder/sander, in order to enhance theadhesive characteristics of the area 66.

With particular reference to FIGS. 3A-3I, exemplary steps for installingreinforcement system 20 and for a reinforcement method according to thepresent disclosure are illustrated. Referring to FIGS. 3A-3B, bracket 22and strap 26 are engaged and bracket 22 is secured to a support member70 by fasteners 24 proximate block wall 60. In a typical application ,support member 70 can be an end plate (typically 2×10 or 2×12 lumber)which abuts against the ends of floor joists 71. The floor joists 71reinforce the support member from moving so as to provide a firmfoundation for the reinforcement system 20 to anchor to the wall 60.Referring to FIGS. 3C-3H, peels 46, 48 are removed from strap 26,adhesive 28 is applied to area 66 of block wall 60 from a tool (caulkinggun) 73, and strap 26 is engaged with an adhesive 28. By way of example,a trowel 72 can be used to smooth out the adhesive 28 and engage strapends 42, 44 with adhesive 28. Additionally, referring to FIG. 31, alaminate 30 (plastic sheet) can be applied over both strap 26 andbracket 22 to hold the straps 26 in place while the adhesive 28 cures.

According to the principles of the present disclosure, reinforcementsystem 20 can be used with a variety of types of walls. With particularreference to FIGS. 4A-4B, reinforcement system 20 can be used with apoured wall 160 and an intact wall 260. In particular, reinforcementsystem 20 can be utilized at installation locations 164, 264,respectively. Furthermore, referring to FIG. 4C, reinforcement system 20can be used with a non-load-bearing wall 360, which is oriented so as toextend along floor joists 71.

With particular reference to FIGS. 5A-5H, exemplary steps for installingreinforcement system 20 to non-load-bearing wall 360 are illustrated.Referring to FIGS. 5A-5B, selecting an installation location 364proximate a top portion of non-load-bearing wall 360 and on a supportmember 370 and locating bracket 22 and strap 26 within installationlocation 364 are illustrated. Furthermore, referring to FIGS. 5C-5E, itmay be necessary to form apertures 374 in an obstructing one of floorjoists 71 adjacent to support member 370 with a tool 376 (e.g. a holesaw). The bracket 22 is secured to the support member 370 with anothertool 378 (e.g. a torque wrench). Additionally, referring to FIGS. 5F-5H,apertures 374 can be filled in with plugs 380 and an epoxy 382 using atrowel 384. It should be understood that strap 26 can be secured to thenon-load-bearing wall 360 similar as described herein with regard toblock wall 60. The support member 370 can also be reinforced by knownreinforcement methods.

The present disclosure can vary in many ways. For example, areinforcement system according to the principles of the presentdisclosure can have a variety of components which each can have avariety of configurations and can be made of a variety of materials.Furthermore, the installation steps for a reinforcement system accordingto the principles of the present disclosure and reinforcement methodsaccording to the principles of the present disclosure can vary.Additionally, a reinforcement system and method according to theprinciples of the present disclosure can be used in a variety ofapplications. As such, it should be understood that the presentdisclosure is exemplary in nature.

What is claimed is:
 1. A structure, comprising: a concrete wall; asupport member formed from lumber and supported on top of said concretewall and disposed above said concrete wall; a bracket having a baseportion secured directly to said support member by at least one fastenerat a location above said concrete wall and including a strap supportportion connected to said base portion, wherein the bracket is disposedabove said concrete wall; and a strap having a length dimension and awidth dimension, said length dimension being greater than said widthdimension, said strap including first and second end portions along saidlength dimension and an intermediate portion disposed between said firstand second end portions along said length dimension, said intermediateportion being wrapped directly around said strap support portion at alocation above the concrete wall, at least one of said first and secondend portions being secured to an inside face of said concrete wall by anadhesive.
 2. The structure according to claim 1, wherein said bracket ismade from metal.
 3. The structure according to claim 1, wherein saidstrap is a fabric webbing.
 4. The structure according to claim 1,wherein said strap support portion extends at an acute angle from saidbase portion
 5. The structure according to claim 4, wherein said strapsupport portion includes an elongated aperture receiving saidintermediate portion of said strap therein.
 6. The structure accordingto claim 1, wherein said strap support portion includes an elongatedaperture receiving said intermediate portion of said strap therein. 7.The structure according to claim 1, wherein said strap includespre-cured adhesive with a peel applied thereto.
 8. The structureaccording to claim 1, wherein both of said first and second end portionsextend away from said bracket in substantially the same direction. 9.The structure according to claim 1, wherein said support member is anend plate made from lumber and abutting an end of a plurality of floorjoists.
 10. A method of reinforcing a concrete wall structure,comprising: securing a bracket directly to a support member that issupported on top of said concrete wall structure at a location abovesaid concrete wall structure wherein the bracket is above the concretewall structure; attaching a strap around at least a portion of saidbracket at a location above the concrete wall structure; and adheringsaid strap directly to an inside face of said concrete wall structure.11. The method according to claim 10, wherein said bracket is made frommetal.
 12. The method according to claim 10, wherein said strap is afabric webbing.
 13. The method according to claim 10, wherein saidbracket includes a base portion and a strap mounting portion extendingat an acute angle from said base portion
 14. The method according toclaim 13, wherein said bracket includes an elongated aperture forreceiving said strap therein.
 15. The method according to claim 10,wherein said bracket includes an elongated aperture for receiving saidstrap therein.
 16. The method according to claim 10, wherein said strapincludes pre-cured adhesive with a peel applied thereto.
 17. The methodaccording to claim 10, wherein said support member is an end plate madefrom lumber and abutting an end of a plurality of floor joists.